Tuesday, January 27, 2009

What Viruses Are Going Around In Columbus Ohio

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Monday, January 26, 2009

What Is Nonreporting Probation

Project and BOM.

The project will build a plywood box for charango, skay lined with fabric, but may be an example to build a case guitar, Venezuelan cuatro, fife, mandolin ....


case will look when finished.



BOM:

-
chipboard 1 , 22 x 2.44 to 3 mm. (4 x 8 feet).



- Board plywood 2.44 1.22 x 15 mm. (For print). You can also use other materials like particle board, pine wood, which is handy and able to be remnants of boards, etc.

1 white-tailed boat carpenter. (PVC)

1 bottle of contact cement.



2 hinges

2 locks

2 square meters of fabric escay or (Skay) plastic material that mimics leather used to upholster.


1 handle

support 6 metal buttons.

shoemaker 2 needles and 1 ball of white string waxed.


2 square meters of plush fabric interior lining preferably black.

Monday, January 12, 2009

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mold.

Using the charango as a reference, copy the form on a sheet of plywood of 3 mm. increasing 1 cm. more taking into account to maintain an inner lining and proceed to build a template. With a band saw or keyhole, short as close to the score line and ended up with a good sanding, removing any irregularities.



With this average template proceed to make mold will consist of two separate and symmetrical that will join the final by a metal badges and some screws. The mold must be perfectamernte symmetrical and the best way is to use a hand with a shaper cutter as seen in the photos.
I used a plywood board 15 mm. thick to draw the first piece that will become a template for the rest.
The first piece of short-bound, as much as possible to the line marked in pencil through the template. Each piece (10 in total) have a width of 6 cm. This first part must be sanded thoroughly and seek to remove irregularities in the cut with the alabaster or similar tool if necessary, as it is the teacher guide the entire mold.
Once completed, under the board with this template 9 pieces, but cut to 5-6 mm. line marked with this second template.

then white carpenter glue, stick to the piece that served as template, two pieces (one for each side) so that not move after giving a hand of white glue with a brush, the one with two thin nails or nail tips without completely (once glued need to be removed). The pieces on each side of the piece must excel template that goes in the center. Then tighten adequately with 5 or 6 or Paperclip sergeants and allowed to dry 5-6 hours.

Once dressed, we proceed with the Tupi, first on one side and then the other to eliminate leftovers. Be noted that the three pieces are perfectly aligned and adjusted to the piece that made template. Finish with a good sanding.
The next step is gluing the two pieces repeating the process. With 5 pieces get stuck an approximate height of 75 mm. to be sufficient for the work you intended to do. We have become one of the sides of pan.
To the other, with 4 or 5 spikes or nails (not glue) we set another piece to the mold half already done, to make the Tupi in the template on the other side.
mechanized Once the piece is removed with a screwdriver and started to glue the pieces as we did at first.
molds When we built, joined by a metal insert on both sides with a couple of screws in each. Be made by each side a recess so that they are embedded and not disruptive.


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The top and bottom mounting


With DM material board, chipboard or plywood, 8-10 mm. thick, we the staff of the top and bottom of the case. We use the same template for mold. What we do with the Tupi hand we've been using. After sanding and leave it rough, we see that this template fits perfectly into the mold by placing both her back and stomach. That will ensure that the mold is perfectly symmetrical. I should not have too much slack nor that there is any brake that prevents moving the template inside the mold.

Using the template mark on the board of 3 mm. thick lines cut and scored 4 pieces. The cut to about 5-6 mm. edge and began to glue with white glue as a carpenter.




need a pair of thick boards or plywood hard wood planks that serve us to make a press. Just give him a piece and glue stick over the other. With two small nails put one at each end so it does not move at the time of pressing. We put a few sheets of newspaper between the board and each pair of pieces that we are not sticking to each other at the time of setting of the queue because always when tightening with the sergeants, expel the excess glue.
This is the result of gluing. We have already prepared the top and bottom of the case. Another solution would be to buy a board of 6 mm. thick and spare us this work.


Here we set the template with a pair of small screws at each end against one of the lids so they can be machined with the Tupi manual.


This is the time of mechanization with the Tupi. At the end, loosen the screws that join the workforce and passed to do the same with the bottom cover to be identical.

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hoops to make the box and the lid need to cut against the grain board 3 mm. thickness as follows:
  • 2 pieces of 85 x 1220 mm
  • 2 pieces of 75 x 1220 mm
  • 2 pieces of 35 x 1220 mm
  • 2 pieces of 25 x 1220 mm

These pieces have more than a few millimeters across, because once glued together, their edges should be brushed, and remain perfectly flat for bonding with lids.

As the junction between lid and box timber is half, dropping 1.5 m of parts of 85 and 35 meters wide because you have to take into account the thickness of skay more adhesive, so that cap fits perfectly.


bending rings:

Phase 1.

start by soaking the pieces of 75 mm. for 10-15 minutes and mark with pencil the areas of curvature for applying heat the tamer rings , we are shaping it according to the curves of the mold. After the bend we put into the mold and fixing with clamps or we put some listoncillos Paperclip about 15 x 75 mm to avoid damaging the blades. Will need two strips. The second strip, smaller will be cut to as we enter the mold and must be perfectly adjusted. Later, with a heat gun or hair dryer to remove all moisture from the plate and allowed to rest in pan 12-15 hours.



Phase 2.

The next day, without removing the first ring and molding, is Proceco with strips of 85 mm. doing the same process the previous day, but moving laterally about 10 cm piece. the junction of the ring and folded and shaped. This ring will build on the previous. Use the same process of drying with hot air gun. Let stand 12-15 hours at least.



Phase 3.

This phase would be the gluing of the two plates with white glue and carpenter's the first thing we do is lined with newspaper and masking tape inside the mold. It is applied with a brush tail in one of the plates (should not be limited) and the plates suck pretty tail. The mold must be fixed horizontally to the bank, a board or work table by a pair of sergeants and a few sheets of paper to avoid staining. Fasten the sheets once glued to the corresponding vertical listoncillos sergeants and described above. With a wooden bar and a hammer will go by tapping on the hoops (being careful not to damage them) so that it rests on the desk. If everything is properly left to dry about 12-15 hours.




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Hoops hoops and cap outer lining skay


After the previous stage of molding and bonding of the rings. We study the connection between the rings and cap. As the process is similar to the box only explain it. As shown in the photo, I set a nail a wooden listoncitos inside the mold to work better with the top sides and much thinner.

seen in this image internal molds to set in place the rings, used in the sizing.

Here we see the sizing of rings and cap. I put the lid on the bottom and I tail with a brush on the edges of the rings and clamps and fixed internal molds and let it set around 12 hours.


Profit after gluing.


box lid and finished.




order the mast to sit at the height of the nut, made of 6 mm plywood. thick this piece and adjust in the box, set carpenter's white glue and four small nails.

Put a photo of the bevel


After sanding the whole. Proceed to drill holes with 2 mm in diameter spaced 1 cm. and about 15 mm. edge. It will cover both as in the case.